Charged Fleet Logo

XL Fleet Introduces Silverado HD Plug-In Hybrid Drive System

Introduced at the virtual 2021 Work Truck Show, the new system features a new configuration in which the battery pack is mounted completely underneath the chassis.

March 8, 2021
XL Fleet Introduces Silverado HD Plug-In Hybrid Drive System

The system, which weighs approximately 750 lbs., will be available for fleets by the summer of 2021.

Photo courtesy of XL Fleet.

2 min to read


XL Fleet announced the market’s first plug-in hybrid electric (PHEV) Chevy Silverado 2500/3500 HD and GM 3500/4500 Chassis at the virtual 2021 Work Truck Show on March 8. The announcement adds further details to the company's November announcement of its intent to develop PHEVs for certain GM vehicles.

The battery packs are mounted completely underneath the chassis, a new configuration in line with XL’s next-gen battery pack, said Eric Foellmer, director of marketing for XL Fleet. The system, which weighs approximately 750 lbs., will be available for fleets by the summer of 2021.

Ad Loading...

Foellmer noted in the press conference that the plug-in system will result in a 50% mpg improvement and a 33% reduction in CO2 emissions compared to the traditionally fueled model.

The battery pack is larger than the one offered in the hybrid model and can be plugged in via the rear bumper plug port in the rear of the vehicle. Charging is compatible with any J1772 plug. Level 1 (wall outlet) would charge overnight; Level 2 takes roughly four hours for a full charge.

The system will be available on the 6.6L engine with the 4x4 driveline, on the 149-inch wheelbases or up, and it's available on double or crew cab options in any bed size. Fleets can opt for a bed delete for a completely configurable truck.

XL's plug-in hybrid-electric drive technology is now also available for GM 3500 and 4500 chassis configurations on 6.6L engines across all wheelbase types.

In the press conference, Foellmer also discussed XL Fleet's previously announced partnership with Curbtender, a provider of refuse trucks.

Ad Loading...

XL Fleet, which became publicly traded this year, will be co-developing an all-electric version of some of its most popular vehicles, as well as hybrid and plug-in hybrid versions. “It’s a great opportunity to electrify an industry with some of the most heavily polluting vehicles today,” Foellmer added.

Foellmer also shared the previously announced XL Grid division that will be rolled out over the next several months, allowing the deployment of large volumes of charging infrastructure.  

Originally posted on Automotive Fleet

More Electric Vehicles

Einride cabless autonomous electric truck operating outside an EASE Logistics warehouse in Marysville, Ohio.

Einride Electric Driverless Trucks Begin Daily Freight Operations in Ohio

Two cabless electric trucks are now moving freight between EASE Logistics facilities, putting autonomous EV technology into daily commercial operations.

Read More →
A FedEx truck driving on the road
Electric Vehicles•by News/Media Release•October 1, 2026

FedEx Orders 2,000 Harbinger Electric Trucks in $300 Million Deal

The Class 5 and 6 electric trucks are planned for delivery by the end of 2027 and will be deployed in FedEx pickup and delivery operations across the U.S. and Canada.

Read More →
Three Volvo leaders stand in front of a turquoise Volva truck
Electric Vehicles•by News/Media Release•September 23, 2026

Volvo Trucks’ Electric Range Named International Truck of the Year 2027

The award recognizes Volvo’s global heavy-duty electric lineup, while more than 750 VNR Electric trucks have accumulated nearly 37 million miles in U.S. and Canadian fleet operations.

Read More →
Ad Loading...
An electric truck is hooked upat a depot at night
Electric Vehicles•by Lauren Fletcher•September 21, 2026

How Republic Services Decides Where Its Next Electric Trucks Can Go

With 250 electric collection trucks now in service, Republic Services is learning that scaling electrification depends less on proving the vehicle and more on whether each site can support what comes next.

Read More →
A Charged Fleet graphic with a transparent rear-view background of a chargin Tesla
Electric Vehicles•by Faith Howell•September 16, 2026

EV Charging Use Is Outpacing Infrastructure Growth

ChargePoint’s 2026 Charging Forward Report points to rising charger use, higher-powered charging, commercial vehicle electrification, and energy-management technology. Here’s what fleets should know.

Read More →
Mark Holland headshot for 2026 leadership update
Electric Vehicles•by News/Media Release•September 10, 2026

EV Realty Names Henrik Holland President as Charging Platform Expands

The former Prologis Mobility and Shell executive will help expand EV Realty’s truck charging business and move its power-first infrastructure model into autonomous vehicle depots and other fleet sectors.

Read More →
Ad Loading...
Three GreenPower Type A Nano BEAST electric school buses.
Electric Vehicles•by Elora Haynes•September 9, 2026

GreenPower Expands New Mexico EV Pilot With Larger Buses, V2G Testing

After logging more than 17,000 electric miles in the first year, New Mexico’s statewide pilot is moving into its second phase with larger vehicles, continued charging evaluations, and more.

Read More →
A black, white, and yellow Charged Fleet podcast logo with text over top
Electric Vehicles•September 4, 2026

Can EV-as-a-Service Help Fleets Scale Electrification?

Sustainability Partners CEO Adam Cain explains how matching EVs, charging infrastructure, and duty cycles can help fleets scale electrification.

Read More →
Illustration of an electric fleet vehicle connected to a charging station with the text “Electric Vehicles... As a Service?”
Electric Vehicles•September 1, 2026

How EV-as-a-Service Is Moving Fleets Beyond Pilots

Adam Cain, president and CEO of Sustainability Partners, explains how EV-as-a-service can help fleets scale deployments by addressing duty-cycle requirements and charging challenges. 

Read More →
Ad Loading...
A Charged Fleet and mobility powerhouse acquisition
Electric Vehicles•by Amanda Huggett•August 20, 2026

PowerFlex, The Mobility House Join Forces to Advance Fleet Electrification

Two EV charging providers are joining forces to deliver a broader portfolio of energy management and fleet electrification solutions.

Read More →