Related: Toyota Indiana Produced its One-Millionth Hybrid Vehicle
Toyota Invests $912 Million Into Hybrid Production
Toyota expands hybrid capacity across five U.S. plants as demand grows, adding jobs and new production lines to support its latest investment in American manufacturing.

A Toyota team member works on hybrid powertrain components as the automaker invests nearly $1 billion across five U.S. plants to expand hybrid production and add more than 250 jobs.
Photo: Toyota
Toyota is increasing its U.S. manufacturing capacity for hybrid vehicles as part of its broader plan to invest up to $10 billion in the country over the next five years. The company announced a $912 million investment across five U.S. plants, creating 252 new jobs and adding hybrid-electric Corolla production to its lineup.
“Customers are embracing Toyota’s hybrid vehicles, and our U.S. manufacturing teams are gearing up to meet that growing demand,” said Kevin Voelkel, senior vice president of manufacturing operations.
The new funding expands Toyota’s powertrain and hybrid-component capacity at plants in West Virginia, Kentucky, Mississippi, Tennessee, and Missouri. The announcement follows Toyota’s long-standing approach to “build where we sell” by reinvesting profits into U.S. operations.
Breakdown of Investments by State
Toyota West Virginia – $453 million, 80 jobs
The Buffalo, West Virginia plant will expand assembly of 4-cylinder hybrid-compatible engines, sixth-generation hybrid transaxles, and rear motor stators. Production on the new operations begins in 2027. The facility currently assembles more than one million engines, transmissions, and hybrid transaxles annually and represents a $3.3 billion total investment.
Toyota Kentucky – $204.4 million, 82 jobs
Toyota’s Georgetown, Kentucky plant will add an all-new machining line for 4-cylinder hybrid-compatible engines. Production on the new line begins in 2027. With the capacity to assemble up to 700,000 units annually, the facility employs nearly 10,000 people and is Toyota’s largest global plant.
Toyota Mississippi – $125 million
Toyota’s Blue Springs, Mississippi plant will begin producing the hybrid-electric Corolla—the first time the electrified model will be assembled in the U.S. The plant employs 2,400 workers.
Toyota Tennessee – $71.4 million, 33 jobs
The Jackson, Tennessee casting plant will add three production lines to increase output of hybrid transaxle cases, housings, and engine blocks. The expansion increases capacity by nearly 500,000 units annually, with production starting in 2027 and 2028. The plant represents a $497 million investment to date.
Toyota Missouri – $57.1 million, 57 jobs
Toyota’s Troy, Missouri casting plant will add a new cylinder head production line for hybrid vehicles. The line, launching in 2027, will boost capacity by more than 200,000 units annually. The plant’s total investment now stands at $629 million.
Supporting U.S. Electrification and Workforce Development
Toyota’s latest investments support its goal of allocating up to $10 billion toward U.S. manufacturing over five years. Today, North American plants assemble more than 75% of the vehicles Toyota sells in the United States.
Nearly half of Toyota’s U.S. sales now come from electrified models, including hybrids, plug-in hybrids, and battery-electric vehicles.
“We’re proud of our plant’s continued growth and honored to help lead Toyota’s transition into a mobility company,” said Alivia Luikart, team member at Toyota West Virginia.
Toyota is also investing in future workforce development. Through its $110 million Driving Possibilities initiative, the Toyota USA Foundation is expanding STEM-focused programs and resources for PreK–12 students, aiming to help close educational gaps and support future mobility careers.
Originally posted on Automotive Fleet
More Electric Vehicles

EV Charging Use Is Outpacing Infrastructure Growth
ChargePoint’s 2026 Charging Forward Report points to rising charger use, higher-powered charging, commercial vehicle electrification, and energy-management technology. Here’s what fleets should know.
Read More →
EV Realty Names Henrik Holland President as Charging Platform Expands
The former Prologis Mobility and Shell executive will help expand EV Realty’s truck charging business and move its power-first infrastructure model into autonomous vehicle depots and other fleet sectors.
Read More →
GreenPower Expands New Mexico EV Pilot With Larger Buses, V2G Testing
After logging more than 17,000 electric miles in the first year, New Mexico’s statewide pilot is moving into its second phase with larger vehicles, continued charging evaluations, and more.
Read More →
Can EV-as-a-Service Help Fleets Scale Electrification?
Sustainability Partners CEO Adam Cain explains how matching EVs, charging infrastructure, and duty cycles can help fleets scale electrification.
Read More →
How EV-as-a-Service Is Moving Fleets Beyond Pilots
Adam Cain, president and CEO of Sustainability Partners, explains how EV-as-a-service can help fleets scale deployments by addressing duty-cycle requirements and charging challenges.
Read More →
PowerFlex, The Mobility House Join Forces to Advance Fleet Electrification
Two EV charging providers are joining forces to deliver a broader portfolio of energy management and fleet electrification solutions.
Read More →
Ford Retools Louisville Plant for Fathom Electric Truck Production
Ford's $2 billion Louisville Assembly Plant overhaul introduces a three-part assembly process for the Fathom midsize electric truck, with production scheduled to begin in 2027.
Read More →
Merchants Fleet Reports 290M EV Miles as Fleets Navigate Changing Electrification Market
From millions in operating savings to hundreds of millions of EV miles, Merchants Fleet’s latest report reveals what’s working and what’s changing in fleet electrification.
Read More →
California District Commits to Electrify 25% of School Bus Fleet by 2028
One of the nation's largest school bus electrification projects to date demonstrates how grants, charging infrastructure, and public-private partnerships can help fleets transition to EVs at scale.
Read More →
Aptera Orders Bodies and Chassis for Its First 40 Production Vehicles
Aptera Motors Corp. has issued purchase orders for the major structural components of its first 40 vehicles, and body and chassis components are expected to begin arriving in October.
Read More →