Charged Fleet Logo

Roush: Why Propane Autogas Fleet Vehicles Match up to Electric

When comparing propane to electric, fleets should examine factors around emissions, economics, and fueling.

by Todd Mouw
July 20, 2020
Roush: Why Propane Autogas Fleet Vehicles Match up to Electric

Todd Mouw (left) stands with Lisa McAbee of McAbee Trucking; and a McAbee truck driver at the 2020 Work Truck Show. McAbee purchased eight Roush propane Ford F-750 delivery trucks.

Photo by Chris Brown.

3 min to read


It’s easy to see why electric vehicles are perceived to be the future of automotive technology. They’re better for the environment and require less maintenance, which can save money for fleet owners. But they aren’t the only progressive fuel option available with those benefits. 

Propane autogas is one of the most popular automotive fuels in the world, with more than 27 million vehicles on the road across the globe. 

Ad Loading...

When comparing propane to electric, fleets should examine factors around emissions, economics, and fueling.

Reduced Emissions for Fleet Operators

Electric vehicles are known to eliminate tailpipe emissions. Although electric vehicles don’t produce emissions from the tailpipe, there are lifecycle emissions connected to fuel and battery production and disposal.

Propane vehicles reduce smog-producing emissions, eliminate particulate matter, and substantially lower nitrogen oxides (NOx). NOx emissions are federally regulated due to their negative impact on human health and the environment. According to the EPA, they can trigger health problems, such as asthma, bronchitis, and other respiratory issues. 

Recent research from the West Virginia University’s Center of Alternative Fuels, Engines, and Emissions showed that NOx is reduced by 95% with propane compared with diesel.

Roush CleanTech developed the first propane autogas engine certified to California Air Resources Board’s optional lowest oxides of nitrogen emissions standard for heavy-duty engines (0.02 grams per brake horsepower-hour). The engine is 90% cleaner than the strictest EPA standard and is the cleanest of all class 4-7 engines available.

Ad Loading...

Positive Economics of Propane Autogas 

When it comes to cost, propane has positive economics. Over the past 30 years, the fuel has cost about 50% less than diesel and up to 40% less than gasoline. Rates for electricity can change depending on the weather. 

Just like electric vehicles, propane vehicles save on maintenance since they don’t require costly and complex after treatment systems. 

Plus, propane fleet vehicles cost three to four times less than electric. Fleets can transition to propane without incentives but will further their savings when funding is available. 

Todd Mouw, president of Roush CleanTech.

Photo courtesy of Roush CleanTech.

Fueling Time is Reduced 

Fueling for propane autogas takes minutes. Recharging EVs take hours. Class 4-7 propane autogas vehicles can reach a range of up to 350 miles on a single fueling. EVs ready to deploy in the commercial market have a range of about 100 miles today.  

Propane autogas has an established fueling infrastructure across the nation. Additionally, propane providers will install a propane station at low or even zero cost with a fuel contract. 

Ad Loading...

Outside of routine station maintenance, there aren’t additional costs after installation. For electric vehicles, there may be additional costs for charging stations to meet power requirements and use a management software.

Bottom Line

Bottom line? Both electric and propane vehicles are leaders in the alternative fuel space, replacing diesel emissions and improving human health and air quality. 

Electric growth and innovation will continue in the future, but today, propane autogas’ advantages are its “shovel-ready” availability and its ability to stand on its own with limited or no subsidy. And with the 0.02g NOx engine, its vehicles are near-zero emissions.

About the Author: Todd Mouw is president of Roush CleanTech, an industry provider of alternative fuel vehicle technology. Mouw has more than two decades of experience in the automotive and high-tech industries. He is former president of the NTEA Green Truck Association.

Originally posted on Work Truck Online

Subscribe to Our Newsletter

More Electric Vehicles

A Charged Fleet graphic with a transparent rear-view background of a chargin Tesla
Electric Vehiclesby Faith HowellSeptember 16, 2026

EV Charging Use Is Outpacing Infrastructure Growth

ChargePoint’s 2026 Charging Forward Report points to rising charger use, higher-powered charging, commercial vehicle electrification, and energy-management technology. Here’s what fleets should know.

Read More →
Mark Holland headshot for 2026 leadership update
Electric Vehiclesby News/Media ReleaseSeptember 10, 2026

EV Realty Names Henrik Holland President as Charging Platform Expands

The former Prologis Mobility and Shell executive will help expand EV Realty’s truck charging business and move its power-first infrastructure model into autonomous vehicle depots and other fleet sectors.

Read More →
Three GreenPower Type A Nano BEAST electric school buses.
Electric Vehiclesby Elora HaynesSeptember 9, 2026

GreenPower Expands New Mexico EV Pilot With Larger Buses, V2G Testing

After logging more than 17,000 electric miles in the first year, New Mexico’s statewide pilot is moving into its second phase with larger vehicles, continued charging evaluations, and more.

Read More →
Ad Loading...
A black, white, and yellow Charged Fleet podcast logo with text over top
Electric VehiclesSeptember 4, 2026

Can EV-as-a-Service Help Fleets Scale Electrification?

Sustainability Partners CEO Adam Cain explains how matching EVs, charging infrastructure, and duty cycles can help fleets scale electrification.

Read More →
Illustration of an electric fleet vehicle connected to a charging station with the text “Electric Vehicles... As a Service?”
Electric VehiclesSeptember 1, 2026

How EV-as-a-Service Is Moving Fleets Beyond Pilots

Adam Cain, president and CEO of Sustainability Partners, explains how EV-as-a-service can help fleets scale deployments by addressing duty-cycle requirements and charging challenges. 

Read More →
A Charged Fleet and mobility powerhouse acquisition
Electric Vehiclesby Amanda HuggettAugust 20, 2026

PowerFlex, The Mobility House Join Forces to Advance Fleet Electrification

Two EV charging providers are joining forces to deliver a broader portfolio of energy management and fleet electrification solutions.

Read More →
Ad Loading...
Ford Fathom on track facility
Electric Vehiclesby StaffAugust 18, 2026

Ford Retools Louisville Plant for Fathom Electric Truck Production

Ford's $2 billion Louisville Assembly Plant overhaul introduces a three-part assembly process for the Fathom midsize electric truck, with production scheduled to begin in 2027.

Read More →
green car with text over it reading The Current State of Fleet Electrification
Electric VehiclesAugust 13, 2026

Merchants Fleet Reports 290M EV Miles as Fleets Navigate Changing Electrification Market

From millions in operating savings to hundreds of millions of EV miles, Merchants Fleet’s latest report reveals what’s working and what’s changing in fleet electrification.

Read More →
Three speakers participate in a panel discussion at the Road to 2028 Summit Series. A man in a gray suit speaks into a microphone while two other panelists listen on stage beneath a "Road to 2028 Summit Series" sign.
Electric VehiclesAugust 12, 2026

California District Commits to Electrify 25% of School Bus Fleet by 2028

One of the nation's largest school bus electrification projects to date demonstrates how grants, charging infrastructure, and public-private partnerships can help fleets transition to EVs at scale.

Read More →
Ad Loading...
Futuristic silver three-wheeled Aptera solar electric vehicle drives along a palm-lined road, featuring integrated solar panels, aerodynamic bodywork, enclosed front wheels, and a streamlined teardrop-shaped cabin.
Electric Vehiclesby News/Media ReleaseAugust 10, 2026

Aptera Orders Bodies and Chassis for Its First 40 Production Vehicles

Aptera Motors Corp. has issued purchase orders for the major structural components of its first 40 vehicles, and body and chassis components are expected to begin arriving in October.

Read More →