Charged Fleet Logo

Lightning eMotors Releases New Chassis for Fleet EVs

Lightning's new chassis is suited for Class 4 and Class 5 commercial electric chassis cab, stripped chassis, and cutaway chassis configurations.

January 4, 2022
Lightning eMotors Releases New Chassis for Fleet EVs

The proprietary Lightning eChassis supports, on average, 1,500 lbs greater Gross Vehicle Weight Rating (GVWR) for Class 4/5 commercial vehicles, while fully supporting multiple vocational applications and upfitters’ custom bodies and accessories.

Image: Lightning eMotors

2 min to read



Lightning eMotors (NYSE: ZEV), a provider of medium-duty and specialty commercial electric vehicles for fleets, is making available the Lightning eChassis, an all-new rolling chassis purpose-built for commercial EV applications, the company announced in a Jan. 4 news release.

The Lightning eChassis, developed with Metalsa, may be used for class 4 and class 5 commercial electric chassis cab, stripped chassis, and cutaway chassis configurations. With the addition of the eChassis, Lightning eMotors becomes the first commercial EV manufacturer that can offer both the electrification of existing OEM chassis and purpose-built commercial electric vehicles.

Ad Loading...

The design accommodates different battery sizes and configurations, powertrain integrations and wheelbases, allowing Lightning eMotors to support a wide variety of vocational applications and upfitter partners. Lightning’s eChassis will support an increased Gross Vehicle Weight Rating (GVWR) of about 1,500 pounds more, on average, than platforms on the market today. This provides customers the potential to increase passenger and payload capacity for electrified ambulances, shuttle buses, delivery and refrigerated trucks and work trucks.

Lightning eMotors expects pre-production units to be available starting in the second quarter of 2022 with production units planned before the end of the year.

“This collaboration with Metalsa will allow us to serve areas of the commercial vehicle market that are underserved with electrification options,” said Tim Reeser, CEO and co-founder of Lightning eMotors, in the news release. “Bringing this solution to the commercial EV space represents another milestone in our strategy to offer our customers purpose-built, highly-customized zero-emission vehicles.”

Metalsa is a provider of structural components and chassis for the automotive and commercial vehicle industries. Its products are built to meet and exceed the industry’s highest strength, weight, safety, and quality standards. Additionally, their proven background in high-volume manufacturing means they have experience to scale up in support of growing market demand.

Joe El-Behairy, president of the e-Mobility growth business unit at Metalsa, said, “Lightning’s platform is designed to accommodate the evolving technology and ever-changing product requirements in the market. We are confident that this new rolling chassis, combined with our integration capabilities and ability to scale manufacturing rapidly, will support Lightning’s growth plans.”

Ad Loading...

At a time when the industry continues to face supply constraints, the Lightning eChassis will contribute to Lightning eMotors’ planned increase in production in 2022.

“One aspect of our partnership with Metalsa is the control it gives us over our chassis supply chain,” said Chelsea Ramm, vice president of global supply chain for Lightning eMotors. “Constraints on the automotive supply chain have impacted the entire EV market. The Lightning eChassis provides our customers with additional options and the flexible architecture to accommodate a variety of different powertrain needs and wheelbases.”

More Suppliers

Overview of fast-charging depot in downtown Santa Barbara with panoramic view of coastal mountains and ocean in the background.
Chargingby News/Media ReleaseJune 18, 2026

Electrify America Opens EV Fast Charging Station in Southern California

The large-format depot features 20 hyper-fast chargers capable of delivering 350 kilowatts and is backed by a powerful battery energy storage system.

Read More →
Rendering of electric vehicles charging beneath a solar-panel canopy, illustrating Inspiration Mobility Group’s acquisition of Electrada assets to expand commercial fleet electrification services.
Suppliersby News/Media ReleaseJune 17, 2026

Inspiration Mobility Acquires Key Electrada Assets

Inspiration Mobility Group has acquired select assets of Electrada, adding the fleet electrification provider's team, technology, and charging infrastructure development capabilities to its energy management business.

Read More →
Man behind a steering wheel driving hands-free in a Lucid Gravity on the freeway.

Lucid Adds Hands-Free Highway Driving, Software Updates To Gravity SUV

Hands-free drive assist makes highway driving more comfortable while keeping drivers attentive to the road.

Read More →
Ad Loading...
A cream-colored flat vehicle platform that looks like the bottom half of a truck.

Harbinger Creates Hybrid-Electric Unmanned Vehicle Platform for Defense Use

The platform is based on the company's medium-duty plug-in hybrid chassis, which is also used in commercial vehicles.

Read More →
A schematic photo of a dark blue Mitsubishi Eclipse Sportback in a soft gray structural background evocative of a futuristic parking deck.

Mitsubishi To Debut All-Electric Eclipse Subcompact For North American Market

The 2027 Mitsubishi Eclipse Sportback is a small SUV that will go on sale by this fall.

Read More →
Graphic of a map of Europe with the Stellantis logo and a green EV charging cable, illustrating the automaker’s new affordable small electric vehicle project in Europe.

Stellantis To Build Smaller, Affordable EVs For European Market

Stellantis aims to expand access to urban EV mobility in Europe and address the decline in the smaller-vehicle segment.

Read More →
Ad Loading...
Woman plugs an electric vehicle into a ChargePoint charger outside an apartment complex, representing expanded EV charging access for multifamily housing.
Chargingby News/Media ReleaseMay 22, 2026

Thousands Of EV Chargers Coming To Multi-Family Residences

ChargePoint and OBE Power plan to deploy about 2,500 EV charging ports at multifamily residential properties across North America beginning in 2026.

Read More →
Close-up of the 2027 Volkswagen ID. Buzz side window with quilted privacy shades and integrated side mirror camera parked outdoors.

The 2027 Volkswagen Lineup

Volkswagen recently released details on the 2027 lineup, which includes a variety of new features for the vehicles.

Read More →
Hyundai IONIQ 5 electric SUV parked near wind turbines, named Best Compact Electric SUV, highlighting fast charging, modern design, and efficiency.

Hyundai Sweeps EV and Hybrid Awards On U.S. News & World Report Best List

Hyundai earns three top spots in U.S. News’ 2026 hybrid and EV rankings, led by repeat wins for the Tucson Hybrid and IONIQ 5 and a category win for the new IONIQ 9.

Read More →
Ad Loading...
PG&E PowerHouse demo home in San Ramon with wall-mounted EV chargers, batteries, and electric systems, showcasing all-electric home technologies and energy management solutions.
Chargingby News/Media ReleaseApril 23, 2026

All Electric Test House Could Ease Path To EV Usage

An experimental model home shows how residential charging could enable electric fleet operations by allowing drivers to take EVs home.

Read More →